Drop outs....

I set about getting the drop outs to fit the stays. First I had to cut the stay down to allow the metal section to centre up. Slightly nerve racking as it is a one way event. So measure check, measure check then cut, carefully. I got the top ones bang on, but the bottom ones were still a smidgen too long and had to have a screw drivers shaft with taken off, it was a precise measurement, and worked a treat.
So having got the metal work mostly in shape the thing to do was offer it up. The main adjustment needed to make it all fit was to thin the wood back on the stays. In cutting the stays back, the length of the stay that fitted the tube had shortened, so a quick bit of rasping and they all fitted well.

 Drop outs mocked in, with wheel.

When it all came together, it fitted better than I had expected, so well that I could pop the wheel gently in and see it all there for the first time. All good news, but the point of all this apart from seeing if all the planning would actually work, was to spot bond the metal components with acrylic adhesive so that I can give it all to my colleague Lew to braise up. But I ran out of time, that will have to wait, but its all there ready.

Drop out mock up detail.

Once I get the metal work done I can start the final phase of the project, final bonding, shaping and fine sanding followed by varnish. It all seems possible now.

Today I also spray painted the head tube, so it will be ready for bonding into the main frame. All I need to complete that is the transfer with the PLYCYCLE logo and some spray lacquer.